Protetores de Mancal: Soluções Robustas Industriais

GRAN PAC® BEARING PROTECTORS: Technological Shielding for Your Business Continuity

Protetor de Mancal

O protetor de mancal (also known internationally as a "bearing isolator") is an industrial sealing device designed to protect bearings and lubricant inside a bearing housing against external contamination and leaks. These use a contactless technology, that is, they create a labyrinth path that physically blocks the entry of dust, water, or chemicals while retaining oil or grease inside the equipment.

The MBG harmonizes a stationary and a rotating part into a unified body, creating an impassable barrier against external contamination while ensuring that every drop of lubricant returns to its place of origin. Thus, while the lubricant is kept exactly where it should be, external threats are blocked by the precision of our design.

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The Strategic Importance of Advanced Sealing

The efficiency of machinery and equipment depends directly on the integrity of the bearings. Our protectors form an insurmountable barrier against dust, moisture, and external contaminants, while ensuring the lubricant remains exactly where it should be.

Direct results for your plant:

  • MTBF Increase: Drastic reduction of unscheduled downtime;
  • Energy Efficiency: Low-torque technologies that optimize motor performance;
  • Sustainability: Zero-leak emissions control, protecting the environment.

SPECIALIZED PORTFOLIO: Sealing Engineering for Each Challenge

Protetor de Mancal

1. Labyrinth Bearing Protector (MBG)

The ultimate solution for high performance. Through a complex architecture of grooves and precision chambers, the MBG model utilizes a contactless labyrinth seal system, eliminating friction.

Standard Material: Bronze;

Highlight: Harmonizes stationary and rotating parts in a unified body;

Performance: Operates at temperatures from -20°C to +200°C with maximum speed of 3,500 m/min.

Technical Specifications

  • Standard material: Bronze
  • Temperature: -20°C a +200°C
  • Maximum rotation: 3,500 m/min.
  • Pressure limit: atmospheric
  • Shaft tolerance: ± 0,07
  • Housing tolerance: ±0,025 mm
  • Shaft eccentricity: ±0,18 mm
  • Operation: Vertical or horizontal position
Protetor de Mancal

2. Magnetic and STS Protector

Developed for total tightness (Leak-Proof) in critical environments.

Magnetic Model: Lapped flat faces that guarantee absolute seal in static or dynamic regimes.

STS Model: Ideal for the Food Industry (washdown protocols), resisting constant cleaning procedures without compromising the lubricant.

Technical Specifications

  • Magnetic Model: Vedação absoluta com faces planas lapidadas
  • STS Model: Indicado para indústria alimentícia (washdown)
  • Aplicação: Ambientes críticos com exigência Leak-Proof
  • Operation: Regimes estáticos ou dinâmicos
Protetor de Mancal

3. PB Model (Sliding Rotor)

Innovation aimed at equipment with axial misalignment. The sliding rotor absorbs internal movements, eliminating friction wear on the shaft.

Differentiator: Double drive system for superior fixation (grip), mitigating slippage risks.

Technical Specifications

  • Material base: Bronze de alta resistência
  • Temperature: 20°C a +80°C
  • Aplicação: Desalinhamento axial
  • Differentiator: Rotor deslizante com acionamento duplo
  • Indústria foco: Motors / Gearboxes
Protetor de Mancal
Protetor de Mancal

4. High-End Line: LS and LN Models (PTFE + Molybdenum)

The pinnacle of sealing technology for the Pulp & Paper, Petrochemical, and Chemical sectors.

Technology: PTFE reinforced with Molybdenum (self-lubricating);

Resistance: Withstands severe chemical attacks and temperatures from -40°C to +121°C;

Advantage: Virtually zero torque and non-abrasive design that preserves the shaft against grooves.

Technical Specifications

  • Material base: PTFE + Molybdenum (LS) / PTFE especializado (LN)
  • Temperature: -40°C to +121°C
  • Maximum rotation: 3,500 m/min.
  • Modelo LS: Alta velocidade / Petrochemical
  • Modelo LN: Extremo químico / Pulp & Paper
  • Advantage: Torque virtualmente zero

WHY IS GRANPAC THE LEADING CHOICE IN THE MARKET?

With over 25 years of expertise, Granpac combines tradition with constant innovation. Our differentials reflect our commitment to technical excellence and compliance:

  • Technical Customization: We develop special sizes for specific applications upon request;
  • Quality Rigor: Products submitted to rigorous controls and precision tolerances (e.g., up to =/-0.025mm in bearing housings);
  • National Presence: Agile service throughout the Brazilian territory, ensuring technical support wherever your company is;
  • Digital Commitment and Transparency: We act in compliance with the best practices of data protection and transparency, ensuring a solid and professional partnership at all touchpoints.

Protect your investment. Boost your productivity.

Model Comparison Table

Characteristics STANDARD BEARING PB MODEL LS MODEL LN MODEL
Primary Application General / Food Grade Axial Misalignment High Speed Extreme Chemical
Base Material Bronze High Strength Bronze PTFE + Molybdenum Specialized PTFE
Temperature Range Industrial Standard 20°C to +80°C -40°C to +121°C -40°C to +121°C
Maximum Speed Standard High Reliability 3,500 m/min 3,500 m/min
Technical Edge Dual Sealing Sliding Rotor Virtual Zero Torque Chemical Resistance
Asset Protection Wear-free Isolates Axial Movement Groove-Free Shaft Physical Stability
Focus Industry Food / Pumps Motors / Gearboxes Petrochemical Pulp & Paper

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